China factory OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery

Product Description

ZheJiang WALLONG-HSIN MACHINERY ENGINEERING CORPORATION LTD. short name ‘JSW’, is a wholly state-owned company, also a subsidiary of SINOMACH GROUP (the biggest machinery group in China, ranked No.250 of TOP500 in 2571). 

JSW is founded in 1992 and registered with capital of 4.5 million US dollars, located in HangZhou city, ZheJiang Province, with workshop area 50,000 square meters with first-class production lines, and office area 3000 square meters.

JSW passed ISO 9001,ISO 14001,ISO 45001 ,ISO 50001 and AEO custom certified.
The turnover last year is 20 million US dollar,exporting to European, North American, South American, and Asian markets. 

We have successfully developed a wide range and variety of drive shaft products,mainly including PTO agricultural shaft, industrial cardan shaft, drive shaft for automotive, and universal couplings.

Our products are welcomed by all our customers based on our competitive price, guaranteed quality and on-time delivery.

*Agricultural PTO shaft :
Standard series, customized also accpeted.
Tube type:Triangle, Lemon, Star, Spline stub (Z6,Z8,Z20,Z21).
Accessory: various yokes, splined stub shaft, clutch and torque limiter.

*Industrial cardan shaft
Light duty type: flange Dia. Φ58-180mm
Medium duty type: SWC180 – 550

*Automotive drive shaft : 
Aftermarket for ATV,Pickup truck,Light truck

***HOW TO CHOOSE THE SUITABLE PTO SHAFT FOR YOUR DEMANDS?

1. Model/size of the universal joint, which is according to your requirment of maximum torque(TN) and R.P.M.

2. Closed overall length of shaft assembly (or cross (u-joint) to cross length).

3. Shape of the steel tube/pipe (traiangle, lemon, star, splined stub).

4. Type of the 2 end yokes/forks which used to connect the input end (power source) and output end (implement).
    Including the series of quick released splined yoke/fork, plain bore yoke/fork, wide-angle yoke/fork, double yoke/fork.

5. Overload protection device including the clutch and torque limitter.
    (shear bolt SB, free wheel/overrunning RA/RAS, ratchet SA/SAS, friction FF/FFS) 

6. Others requirements:such as with/no plastic guard, painting color, package type,etc.

Triangle tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
T1 1.01    22*54 12 16 210 18 25 172
T2 2.01    23.8*61.3 15 21 270 23 31 220
T3 3.01    27*70 22 30 390 35 47 330
T4 4.01    27*74.6 26 35 460 40 55 380
T5 5.01    30.2*80 35 47 620 54 74 520
T6 6.01    30.2*92 47 64 830 74 100 710
T7 7.01    30.2*106.5 55 75 970 87 118 830
T7N 7N.01 35*94 55 75 970 87 118 830
T8 8.01    35*106.5 70 95 110 110 150 1050
T38 38.01  38*105.6 78 105 123 123 166 1175
T9 9.01    41*108 88 120 140 140 190 1340
T10 10.01  41*118 106 145 179 170 230 1650

 

Lemon tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
L1 1.01    22*54 12 16 210 18 25 172
L2 2.01    23.8*61.3 15 21 270 23 31 220
L3 3.01    27*70 22 30 390 35 47 330
L4 4.01    27*74.6 26 35 460 40 55 380
L5 5.01    30.2*80 35 47 620 54 74 520
L6 6.01    30.2*92 47 64 830 74 100 710
L32 32.01  32*76 39 53 695 61 83 580

 

Star tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
S6 6.01    30.2*92 47 64 830 74 100 710
S7 7.01    30.2*106.5 55 75 970 87 118 830
S8 8.01    35*106.5 70 95 1240 110 150 1050
S38 38.0    38*105.6 78 105 1380 123 166 1175
S32 32.01  32*76 39 53 695 61 83 580
S36 2500   36*89 66 90 1175 102 139 975
S9 9.01    41*108 88 120 1560 140 190 1340
S10 10.01  41*118 106 145 1905 170 230 1650
S42 2600   42*104.5 79 107 1400 122 166 1175
S48 48.01  48*127 133 180 2390 205 277 1958
S50 50.01  50*118 119 162 2095 182 248 1740

 

Spline stub type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
ST2 2.01    23.8*61.3 15 21 270 23 31 220
ST4 4.01    27*74.6 26 35 460 40 55 380
ST5 5.01    30.2*80 35 47 620 54 74 520
ST6 6.01    30.2*92 47 64 830 74 100 710
ST7 7.01    30.2*106.5 55 75 970 87 118 830
ST8 8.01    35*106.5 70 95 1240 110 150 1050
ST38 38.10  38*105.6 78 105 1380 123 166 1175
ST42 2600   42*104.5 79 107 1400 122 166 1175
ST50 50.01  50*118 119 162 2095 182 248 1740

*** APPLICATION OF PTO DRIEVE SHAFT:

We have a variety of inspection equipments with high precision, and QA engineers who can strictly control the quality during production and before shipment.
We sincerely welcome guests from abroad for business negotiation and cooperation,in CZPT new levels of expertise and professionalism, and developing a brilliant future.

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Color: Red, Yellow, Black, Orange
Certification: CE, ISO
Type: Pto Shaft
Material: Forged Carbon Steel C45/AISI1045, Alloy Steel
Machinery Application: Baler, Mower, Harvester, Cotton Picker, Tiller
Tube/Pipe Shape: Triangular/Lemon/Star Steel Tube, Spline Tub Shaft
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pto shaft

Can PTO drive shafts be adapted for use in both agricultural and industrial settings?

Yes, PTO (Power Take-Off) drive shafts can be adapted for use in both agricultural and industrial settings. While PTO drive shafts are commonly associated with agricultural machinery, their versatility and compatibility with various power-driven equipment make them suitable for industrial applications as well. Here’s a detailed explanation of how PTO drive shafts can be adapted for use in both agricultural and industrial settings:

1. Interchangeable Attachments:

PTO drive shafts are designed to accommodate different types of attachments or implements. In agricultural settings, these attachments can include rotary mowers, balers, tillers, and other farm equipment. Industrial applications may require PTO drive shafts for powering pumps, generators, compressors, or other machinery. The ability to interchange attachments allows PTO drive shafts to be used in a wide range of applications across both agricultural and industrial sectors.

2. Adjustable Lengths:

PTO drive shafts are often designed with adjustable lengths to accommodate different equipment setups. By adjusting the length, the drive shaft can be properly aligned and connected between the power source and the driven equipment, regardless of whether it is in an agricultural or industrial setting. This flexibility in length adjustment makes PTO drive shafts adaptable to various equipment configurations and ensures efficient power transfer in both sectors.

3. Power Compatibility:

PTO drive shafts are designed to transfer power from the power source (e.g., engine, motor) to the driven equipment. The power requirements in both agricultural and industrial settings can vary, but PTO drive shafts are built to handle a wide range of power outputs. The power compatibility of PTO drive shafts allows them to be used in different settings, whether it’s a tractor in a field or an industrial machine on a factory floor.

4. Safety Considerations:

PTO drive shafts are engineered with safety in mind, irrespective of the setting in which they are used. Safety features such as shear pins, torque limiters, shielding, and guarding are incorporated into the design of PTO drive shafts to protect both operators and equipment. These safety considerations apply universally, ensuring that PTO drive shafts can be used safely in both agricultural and industrial environments.

5. Compliance with Standards:

PTO drive shafts are manufactured according to industry standards and regulations. These standards, such as ISO 500-1, specify requirements for power transmission components, including PTO drive shafts. Compliance with these standards ensures that the drive shafts meet necessary safety and performance criteria, regardless of the application. PTO drive shafts that meet industry standards can be confidently used in both agricultural and industrial settings.

6. Customization Options:

Manufacturers of PTO drive shafts often provide customization options to meet specific requirements. This allows customers in both agricultural and industrial sectors to tailor the drive shafts to their unique needs. Customization options can include different lengths, connection types, and protective features, ensuring that PTO drive shafts can be adapted to various applications in both sectors.

7. Maintenance and Compatibility:

The maintenance practices and compatibility requirements for PTO drive shafts are generally similar across agricultural and industrial settings. Regular maintenance, such as lubrication, inspection, and torque checks, is essential for prolonging the lifespan and ensuring optimal performance in both sectors. The fundamental principles of power transmission and safety apply to both agricultural and industrial settings, making the use of PTO drive shafts consistent across these sectors.

In conclusion, PTO drive shafts can be successfully adapted for use in both agricultural and industrial settings. Their interchangeable attachments, adjustable lengths, power compatibility, safety considerations, compliance with standards, customization options, and maintenance practices make them versatile and suitable for a wide range of applications in both sectors. Whether it’s powering agricultural machinery or industrial equipment, PTO drive shafts provide efficient power transfer and reliable performance.

pto shaft

How do PTO drive shafts handle variations in load and torque during operation?

PTO (Power Take-Off) drive shafts are designed to handle variations in load and torque during operation, providing a flexible and efficient power transmission solution. They incorporate several mechanisms and features that enable them to accommodate changes in load and torque. Here’s how PTO drive shafts handle variations in load and torque:

1. Flexible Couplings:

PTO drive shafts typically utilize flexible couplings, such as universal joints or constant velocity joints, at both ends. These couplings allow for angular misalignment and compensate for variations in load and torque. They can accommodate changes in the orientation and position of the driven equipment relative to the power source, reducing stress on the drive shaft and its components.

2. Spring-Loaded Friction Discs:

Some PTO drive shafts incorporate spring-loaded friction discs, commonly known as torque limiters or overload clutches. These devices provide a mechanical means of protecting the drive shaft and connected equipment from excessive torque. When the torque exceeds a predetermined threshold, the friction discs slip, effectively disconnecting the drive shaft from the power source. This protects the drive shaft from damage and allows the system to handle sudden increases or spikes in torque.

3. Slip Clutches:

Slip clutches are another mechanism used in PTO drive shafts to handle variations in torque. Slip clutches allow controlled slippage between the input and output shafts when a certain torque level is exceeded. They provide a means of limiting torque transmission and protecting the drive shaft from overload. Slip clutches can be adjustable, allowing the desired torque setting to be customized based on the specific application.

4. Torque Converters:

In certain applications, PTO drive shafts may incorporate torque converters. Torque converters are fluid coupling devices that use hydraulic principles to transmit torque. They provide a smooth and gradual ramp-up of torque, which helps in handling variations in load and torque. Torque converters can also provide additional benefits such as dampening vibrations and mitigating shock loads.

5. Load-Bearing Capacity:

PTO drive shafts are designed with sufficient load-bearing capacity to handle variations in load during operation. The material selection, diameter, and wall thickness of the drive shaft are optimized based on the anticipated loads and torque requirements. This allows the drive shaft to effectively transmit power without excessive deflection or deformation, ensuring reliable and efficient operation under different load conditions.

6. Regular Maintenance:

Proper maintenance is essential for the reliable operation of PTO drive shafts. Regular inspection, lubrication, and adjustment of the drive shaft components help ensure optimal performance and longevity. By maintaining the drive shaft in good condition, its ability to handle variations in load and torque can be preserved, reducing the risk of failures or unexpected downtime.

It’s important to note that while PTO drive shafts are designed to handle variations in load and torque, there are limits to their capacity. Exceeding the recommended load or torque limits can lead to premature wear, damage to the drive shaft and connected equipment, and compromise safety. It is crucial to operate within the specified parameters and consult the manufacturer’s guidelines for the specific PTO drive shaft model being used.

By incorporating flexible couplings, torque limiters, slip clutches, torque converters, and ensuring adequate load-bearing capacity, PTO drive shafts can effectively handle variations in load and torque during operation. These features contribute to the versatility, efficiency, and reliability of PTO drive shaft systems across a wide range of applications.

pto shaft

How do PTO drive shafts handle variations in speed, torque, and angles of rotation?

PTO (Power Take-Off) drive shafts are designed to handle variations in speed, torque, and angles of rotation, allowing for efficient power transmission between the primary power source and the implement or machinery. These variations can occur due to differences in equipment sizes, operating conditions, and the specific tasks being performed. Here’s a detailed explanation of how PTO drive shafts handle these variations:

1. Speed Variations:

PTO drive shafts are engineered to accommodate speed variations between the primary power source and the implement. They achieve this through a combination of factors:

  • Splined Connections: PTO drive shafts are equipped with splined connections at both ends, allowing for a secure and precise connection to the PTO output shaft and the implement input shaft. These splines provide flexibility to adjust the length of the drive shaft and accommodate different speed requirements.
  • Telescoping or Sliding Mechanism: Some PTO drive shafts feature a telescoping or sliding mechanism that allows for length adjustment. This mechanism enables the drive shaft to handle speed variations by extending or retracting to maintain proper alignment and prevent excessive tension or binding. It allows the drive shaft to operate efficiently even when the distance between the primary power source and the implement changes.
  • Shear Pins or Clutch Mechanism: In situations where there is a sudden increase in speed or an overload, PTO drive shafts may incorporate shear pins or a clutch mechanism. These safety features are designed to disconnect the drive shaft from the primary power source, preventing damage to the drive shaft and associated equipment.

2. Torque Variations:

PTO drive shafts are built to handle variations in torque, which are often encountered when powering different types of implements and machinery. Here’s how they manage torque variations:

  • Splined Connections: The splined connections on the drive shaft and the PTO output shaft provide a secure and robust connection that can transmit high levels of torque. The splines ensure proper alignment and torque transfer between the two shafts, allowing the drive shaft to handle varying torque demands.
  • Shear Pins or Clutch Mechanism: Similar to handling speed variations, shear pins or a clutch mechanism can be incorporated into PTO drive shafts to protect them from excessive torque. In the event of an overload or sudden increase in torque, these safety features disengage the drive shaft from the primary power source, preventing damage to the drive shaft and the connected equipment.
  • Reinforced Construction: PTO drive shafts are typically constructed using durable materials such as steel or composite alloys. This robust construction allows them to withstand high torque levels and handle variations without compromising their structural integrity.

3. Angles of Rotation:

PTO drive shafts are designed to accommodate variations in angles of rotation between the primary power source and the implement. Here’s how they address these variations:

  • Flexible Design: PTO drive shafts are flexible in nature, allowing them to adapt to different angles of rotation. The splined connections and telescoping or sliding mechanisms mentioned earlier provide the necessary flexibility to handle angular variations without compromising power transmission.
  • Universal Joints: In situations where there are significant angular variations, PTO drive shafts may incorporate universal joints. Universal joints allow for smooth power transmission even when the input and output shafts are misaligned or at different angles. They accommodate the changes in rotational direction and compensate for angular variations, ensuring efficient power transfer.

By incorporating features such as splined connections, telescoping or sliding mechanisms, shear pins or clutch mechanisms, reinforced construction, and universal joints, PTO drive shafts can handle speed variations, torque variations, and angles of rotation. These design elements enable efficient power transmission and ensure the smooth operation of implements and machinery across different tasks and operating conditions.

China factory OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery  China factory OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery
editor by CX 2024-05-14

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