helical worm gear motor

Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized regarding efficiency
Do you anticipate a drive answer to impress you using its high level of functionality and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented individually in the modular program. In this way, they offer you an enormous range of sizes, gear ratios and electric motor sizes.
However, their greatest strength is their running smoothness and their incredibly low noise development. One thing is certain – With the helical-worm gearmotors EP you opting for a robust drive solution that you will hardly also hear.
The overall concept also offers you many more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations instead of single helical-worm gear units. This is one way you save additional energy in the operation of your systems and are in a position to noticeably reduce ongoing working costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your person requirements – with a wide range of AC motors. In addition, you can freely configure all the relevant properties. In this manner, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance may be accomplished thanks to the optional flange or foot-mounted style and by choosing between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you are already saving money and time with this selection and task planning. The reason being our modular system enables a multitude of combination options for gear models and motors. You can therefore reduce operating costs, count on a long service life and reap the benefits of simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional strength and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are better than normal helical-worm gear units. Due to their outstanding efficiency, these drives can be utilized in every industrial sector and customized to person torque and velocity requirements. The decrease ratios afforded by the helical-worm gear stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel material with unique lubricants, optimized shape, this powerful electric motor achieves high levels of performance and torque. The casing machined on all sides allows diverse mounting options. Double chamber shaft seals are used as standard.
The low contour design helps it be ideal for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Will keep contaminants and water away.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors arranged new requirements for reliability, performance and economic climate with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly design provides for easy integration today and a truly future proof solution. The EP gear engine offers total flexibility in mounting choices includes shaft, base, face, and flange solutions. The engine terminal box could be mounted in option positions rotated in 90º steps around the engine frame providing for unparalleled integration opportunities.
EP gear motors adhere to North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total alternative for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series can be dust tight and hose evidence,and can be used outside or in wet and dusty environments without the use of additional enclosures. Full rated output is offered by the output shaft of the unit.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique helical worm gear motor mixture of optimized worm wheel material with particular lubricants and optimized form, this powerful geared electric motor achieves high degrees of efficiency and torque. The reduced contour design makes it suitable for implementing applications electronic.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The usage of state of the art helical and worm equipment combinations affords optimum performance fulfilling a wide variety of ratio requirements. The 800 BR is certainly functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting output shafts
Dual and triple reduction ratios
Flanged or foot mounted
All units adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced substitute for the standard tasks expected of a right-angle drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is upon the motor shaft. This integrated compact design can be an essential element for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision surface. The worm wheels are made from particular wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, and also adjustable backlash styles are also part of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal style. The housings are made from high quality cast iron. The rugget wall space and inner ribbing ensure extremely torsional stiff and sound dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG